AN INTEGRATED DC-TO-AC CONVERTER
FOR ELECTROLUMINESCENT DISPLAYS
Walter Döll, Gespermoosstrasse 4, CH-2540 Grenchen / Switzerland, walter.doell@bluewin.ch
Thomas Junker, k-technik, Herrenweg 47, CH-4500 Solothurn / Switzerland, t.junker@k-technik.ch
Rolf Minder, ENZ Electronic Ltd., CH-9056 Gais / Switzerland, 101601.270@compuserve.com
Abstract – This paper presents an integrated mixed-signal DC-to-AC converter
for electroluminescent (EL) displays, featuring a digital synthesis of the required
output waveform. The circuit is integrated with a 2.0mm 50V CMOS technology and
is capable of driving EL displays with a power consumption of up to 4.5VA. It
is suitable for standalone applications as well as for applications in clusters
digitally controlled by a microcomputer.
I. INTRODUCTION
Electroluminescent (EL)
displays have been used for more and more applications during the past
years, ranging from luminous wristwatch dials to background
illumination of industrial
control panels, aircraft cockpits, automotive dashboards and general
display and advertising applications. Due to their longevity,
thinness, and homogeneous
light distribution, they are a far more eye-friendly and space-saving
option than LEDs, incandescent or fluorescent lamps, and TFT
displays.
II. PROPERTIES
OF EL DISPLAYS
EL displays are also referred to as "light emitting capacitors". ZnS crystals
embedded in a dielectric polymer are excited electrically to radiate.
Thickness |
0.15 to 0.8mm |
Area |
0.25 to 3'500cm2 |
Wavelength of Radiation |
ZnS:Cu =460 to 503nm
ZnS:Cu:Mn =574nm |
Operating Temperature |
-40 to +70°C |
Life Expectancy |
theoretically unlimited |
Luminance |
10 to 200 cd/m2 |
Excitation Voltage |
20 to 250VRMS |
Excitation Frequency |
50Hz to 10kHz |
Power Consumption |
2.0VA/cd |
Capacitance per Are |
a 300pF/cm2 |
|
Table 1: Main Features of EL
Displays
An AC voltage has to be applied to the capacitor
electrodes with at least one of them being
translucent. The color of radiation can be varied from green
to white, orange, amber and blue by means of doping of the
ZnS
crystals [1]. The hue is also dependent
on the frequency of the AC voltage applied. EL displays require
AC voltages from 20 to 250VRMS with frequencies ranging from
50Hz to 10kHz. As these voltages
are not commonly available in electronic systems, a DC-to-AC
conversion procedure has been devised that permits efficient
control over
the parameters needed to
supply EL displays.
III. DC-TO-AC CONVERTER APPLICATION
Figure
5 depicts a standard application of the DC-to-AC converter.
The EL display is fed via an EMC filter
and a transformer in order to reach the required voltages. The
excitation voltage of the EL display is fed back via DR,
RR1 and Rf1 to a control input and can
therefore be exactly regulated. Loop stability is achieved by
dominant pole compensation through CR. The excitation voltage
RMS value
determines the brightness of the
EL display. The nominal value has to be set by RSET. A more elegant
control method is achieved by measuring the actual brightness
of the EL display by means of
a photosensitive device in order to compensate fluctuations in
the luminance due to aging and temperature variation. In
order to remotely control the brightness,
a pulse-width-modulated signal is applied at input SD. For simplest
applications, the feedback control loop can be omitted and
the whole circuit can be operated
in a feedforward output voltage adjustment mode. Adjustment of
the output frequency is achieved by applying appropriate
signals to inputs FS[0] to FS[2]. Ease of
application was a primary goal of the design, hence all control
inputs are internally set to default values, permitting "plug and play" operation.
The entire circuit
can be fed by a single supply voltage ranging from 12 to 36V and is therefore
compatible with mobile and industrial power supplies.
IV. INTERNAL BUILDING BLOCKS
Figure 7 shows the internal building blocks
of the DC-to-AC converter. The circuit is divided into an analog,
a digital,
and a HV section. The analog section consists
of the operational amplifier for the control loop, a 11.47
MHz clock oscillator, a 5 bit successive approximation ADC,
several reference voltage regulators, the
overtemperature and overcurrent protection, and the power-on
reset and soft-start function. The digital section is composed
of the clock divider for frequency
control, the sinewave counter, a multiplier, and a digital
comparator for generation of the pulse-width modulated gate
control signals of the H-bridge. The HV section
consists of the HV level shifters, the dead-time generators
for the H-bridge and four lateral HV MOSFETs, each designed
for driving up to 500mA.
Supply
Voltage |
12 to 36
V |
Current Consumption |
5
mA @ =
0 |
Output Current |
max. 500 mA |
Operating Temperature |
-20 to +85°C |
Output Power |
max. 4.5 VA, 32 steps |
Output Frequency |
200 to 2800 Hz, 8 steps |
Clock Oscillator Freq. |
11.47 MHz |
|
Table 2: Properties of the
DC-to-AC Converter
(a) Waveform Synthesis Procedure
The frequency
of the output sinewave is given by the following equation:
SIN = OSC /
(N · 2(S+M)) [1]
OSC: Frequency of the clock oscillator
N:
Number of sine wave period segments
S: Number of bits in the
sinewave table
M: Bit resolution
of the ADC
N, S, M are constants; N=16, S=3, M=5
State # |
Output |
State # |
Output |
0 |
0 |
8 |
0 |
1 |
3 |
9 |
-3 |
2 |
6 |
10 |
-6 |
3 |
7 |
11 |
-7 |
4 |
8 |
12 |
-8 |
5 |
7 |
13 |
-7 |
6 |
6 |
14 |
-6 |
7 |
3 |
15 |
-3 |
|
Table 3: Sine-Wave Counter Output
Figure 1: Output Waveform
Generation
A freewheeling sine wave counter generates
a 4 bit approximation of an ideal sinewave (cf. Table
3).
Subsequently, the sinewave output value is multiplied
by the output of the 5 bit successive approximation ADC.
The output of the ADC is updated only on
positive zero crossings of the sinewave in order to avoid
spurious distortions of the sinewave, and hence, EMC problems.
The product is an 8 bit representation
of the desired output voltage. Conversion into a pulse-width-modulated
signal is achieved by digitally comparing the product with
the output of an 8-bit binary
counter.
(b) High Voltage Section
Figure 2: High Voltage
Section (H-Bridge)
The total on resistance of a H-bridge
is nominally below 5 W (cf. Figure
2). During
the On phase tP1 of
the PWM signal, the current I1 flows
from VP via PMOS1, the
primary transformer winding, and NMOS2 to GND (cf. Figures
2 and 3). After tP1 ,
PMOS1 is switched off and the current through the primary
transformer winding continues to flow as I2,
due to its self-inductance. At first, I2 flows
trough the parasitic diode of NMOS1. After the dead time
td ,
NMOS1 is switched on in order to minimize losses. The
challenge
was to optimize td for
maximum overall efficiency. The same dead time is applied
between switching
off NMOS1 and switching on PMOS1 in order to avoid short
circuit currents flowing through PMOS1 and NMOS1
in series [3]. The dead time is generated by a two
stage shift register, generating a delay of 2 clock oscillator
cycles.
Figure 3: Driving
Signals for the HV MOSFETs
Figure 4 illustrates the conversion of the
pulse-width modulated H-bridge output signals into a sinusoid.
The uppermost
trace shows signal H1, the second trace
shows signal H2, and the third shows the voltage at the
secondary side transformer terminals. The load waveforms
are sinusoidal, and therefore produce very low
spurious emissions.
V. DESIGN
The design of the DC-to-AC
converter was carried out on a CADENCE design environment
utilizing devices and sub-blocks of the Austria
Mikro Systeme AMS Hit-Kit. Analog and mixed signal simulations
have been executed with the SpectreS - VERILOG simulator.
For digital design and synthesis the VERILOG
hardware description language was used in conjunction
with the SYNOPSIS silicon compiler.
upper trace: H1; 10V/div;100ms
middle trace: H2; 10V/div;100ms
lower
trace: Load;100V/div;100ms
Figure 4: Measured Output
Waveforms
VI. LAYOUT, PACKAGING
AND TEST
Figure 6 shows
the chip microphotograph. The high voltage section is
located on the left hand side. The digital section
is on the upper left hand side and the analog section on the
lower
left hand side.
The package of the DC-to-AC
converter is a PLCC44 which is capable of sinking up
to 1000mW of thermal power.
Exhaustive functional tests
are used
to detect manufacturing flaws after the
wafer sort. Dedicated signal paths on chip are provided
to facilitate the detection of malfunction.
VII. ACKNOWLEDGEMENTS
The authors wish to thank Dr. Guenther
Taeschner from Austria Mikro Systeme International
for
conceptual and layout work on the high voltage MOSFETs.
This project was partially sponsored by the
Swiss federal MICROSWISS fund.
VIII. REFERENCES
[1]
J. Kido, K. Hongawa, K. Okuyama, K. Nagai, "White light-emitting organic Electroluminescent Devices using the
Poly (N-vinylcarbazole) Emitter Layer doped with three Fluorescent Dyes", Applied
Physics Letters, Vol. 64, No. 7, February, 1994, pp. 816-817
[2] P. E. Allen,
D. Holberg, "CMOS Analog Circuit Design", Holt, Rinehart and Winston, Inc., 1987
[3] Kim Gauen, "Understanding and Predicting Power MOSFET Switching Behavior",
Motorola Semiconductor Application Note AN1090, 1990
[4] J. S. Baliga, "Modern Power Devices", Addison
Wesley Publishing Company, 1984